Ilyin S.R., Kirichenko V.Ye., Ilyina I.S. Analysis of results of experimental studies of the shaft multiple-rope hoist with monoblock eflecting pulley and automatic system for monitoring parameters

 

Geoteh. meh. 2016, 127, 151-166

ANALYSIS OF RESULTS OF EXPERIMENTAL STUDIES OF THE SHAFT MULTIPLE-ROPE HOIST WITH MONOBLOCK EFLECTING PULLEY AND AUTOMATIC SYSTEM FOR MONITORING PARAMETERS 

1Ilyin S.R., 2Kirichenko V.Ye., 2Ilyina I.S.

1IGTM NAS of Ukraine, 2SHEI «National Mining University» 

UDC 622.673.1

Abstract. The article presents materials with experimental studies of multiple-rope hoist with deflecting monoblock pulley, which is equipped with the first in Ukraine hardware-software complex for controlling the rope tensions. The developed scientific methods and software of the complex allow, when the hoist is in operation, receiving, displaying and storing in accumulating database continuous information about the tension of each of the ropes in the plumb areas, each of the rope tension deviations from the mean value, and comparing actual tension deviation with normalized values in the Safety Regulation. The obtained results presented in the article show that the second monoblock pulley installed in the system transforms a short sector of the rope line between the pulleys into concentrator of the unbalanced tensions and leads to the situation when some ropes slide down and slip on the deflecting pulley each 20-40 meters if a skip is lifted up 7 – 8 times per cycle. The rope slippage is so large that it causes a synchronous local inelastic rope slipping on the drive pulley. Basing on the data of measured rope tensions, the developed methodology and software can automatically calculate values for the recommended correction of the lining gutter radius per each of the pulleys and rope length in order to ensure a more even distribution of tensions between the ropes. This extends service life of the ropes, reduces load impact on the shaft equipment and improves safety of the hoist operation.
Keywords: mine multi-rope hoist, deviation of the rope tension, deviations of the rope lengths, multi-rope leading pulley, multi-rope deflecting pulley, system for monitoring the rope tension. 

REFERENCES

1. Ilyin, S.R. (2013) “Influence of variations of the radii of the pulley gutters on the interaction of the lifting of the vessel with a reinforcement at multirope rise”, Geo-Technical Mechanics, no. 105, pp. 165-181.
2. Tadeusz Wróbel, Sławomir Jurasz , Jerzy Świetlicki , Andrzej Bielecki and Daniel Honisz (2007), «Doświadczenia eksploatacyjne z wykonywania pomiarów obciąŜeń lin nośnych górniczych wyciągów szybowych wielolinowych oraz stosowania praktycznej metody ich wyrównywania», III Międzynarodowa konferencja - Bezpieczeństwo Pracy Urządzeń Transportowych w Górnictwie Organizowana przez Centrum Badań i Dozoru Górnictwa w ędzinach, Listopad 2007, available at: http://www.temix.com.pl/publikacje/publikacja_6_pl.pdf.
3. Gosgortekhnadzor SSSR (1971), Yedinyie pravila bezopasnosti pri razrabotke rudnykh, nerudnykh i rossypnykh mestorozhdeniy podzemnymsposobom [Uniform safety rules for mining of ore, non-ore and placer deposits by underground methods] (1977), Nedra, Moscow, SU.
4. State committee of Ukraine on industrial safety, labour protection and mountain supervision (2010), NPAOP 10.0-1.01-10. Pravyla bezpeky u vugilnikh shakhtakh [NPAOP 10.0-1.01-10 Rules of safety in coal mines], Kiev, Ukraine.
5. Ilyin, S.R. and Ilyina, I.S. (2016), “Features adjusting tension ropes multirope lifting installations monobloc diverting pulleys”, Geo-Technical Mechanics, no. 126, pp. 144-172.
6. Tribuhin, V.A., Melnichuk, A.S., Demchenko, A.V. and Goncharov, P.N. (2012), « Reasons of origin of vibrations of elements of the multirope lifting setting of tower location and way of their removal», Sbornik nauchnyh trudov. PAO «NIIGM im. M.M. Fedorova»: Problemi ekspluatacії obladnannja shahtnih stacіonarnih ustanovok, Vyp.106, pp. 56 64.
7. Manec, I.G., Grjadushchy, B.A. and Levit, V.V. (2012), Tekhnicheskoye obsluzhivaniye i remont shahtnykh stvolov. Izd. 5. T. 2. [Technical service and repair of mine trunks. Publ. 5. Т. 2], Svіt knigi, Donetsk, UA.
8. Minugleprom SSSR. VNIGM im. M.M. Fedorova (1983), RTM 07.015-82: Rukovodstvo po kontrolju i regulirovke raspredelenija nagruzki mezhdu golovnymi kanatami mnogokanatnykh podyomnykh ustanovok. [RTM 07.015-82 Guidance on the control and regulation of partition of load between the head ropes of multirope lifting options], Donetsk, SU.
9. Belobrov, V.I., Dzenzerskij, V.A., Samusja, V.I. and Ilyin, S.R. (2000), Dinamika shahtnogo podyoma [Dynamics of the mine winding], Izd. Dnepropetrovskogo universiteta, Dnepropetrovsk, UA.

About the autors:

Ilyin Sergey Rostislavovich, Candidate of Technical Sciences (Ph.D), Senior Researcher, Senior Researcher of the Department of Rock Thermoaerodynamics and Automated Systems, N.S. Polyakov Institute of Geotechnical Mechanics of National Academy of Sciences of Ukraine (NASU IGTM), Dnepropetrovsk, Ukraine. This email address is being protected from spambots. You need JavaScript enabled to view it. .

Kirichenko Vladimir Yevgeniyevich, Candidate of Technical Sciences (Ph.D), Associate Professor of the  Department of Automation and Computer Systems , State Higher Educational Institution "National Mining University" (SHEI "NMU"), Dnepropetrovsk, Ukraine.

Ilyina Inna Sergeevna, Candidate of Technical Sciences (Ph.D), Associate Professor of the Department of Mining Mechanics, State Higher Educational Institution "National Mining University" (SHEI "NMU"), Dnepropetrovsk, Ukraine.